Far from the days of writing down a long number by hand or even keying them into a keyboard, most warehouse and distribution centers are now running RF barcode and RFID systems that remove the human error element from the tracking process. While we have listed the tips in no particular order, we have grouped them into categories to make it easier for you to jump to the tips that of most interest to you. This helps keep inventory numbers far more accurate as well as helps identify missing stock and putaway errors. Reid Curley,8 Tips for Maintaining Warehouse Stock Organization,Archon Interactive; Twitter: @WaveTrak The other is to reduce expenses while increasing productivity. Thesetypes of problems should be addressed with physical layout and workstation design changes. Brian Hudock,How to Maximize Warehouse Space When Expansion Isnt an Option,Tompkins International; Twitter: @jimtompkins Consider the height of a stack. Take advantage of automatic data collection technology. Where can I use floor marking for social distancing? You may think that having several different sizes and shapes for shipping containers can eliminate waste, but it can also slow down the workers who have to pick and choose which containers will be the right size for certain products. Danny Hammack,Top 5 Ways for a More Efficient Warehouse Operation,SupplyChainBrain; Twitter: @SCBrain If stored on their side, the lowest tier should be blocked on either side to prevent rolling and shifting. But, in this case, if the tower falls, people can get hurt. Need help? Keeping track of what kinds of mistakes are being made, and how often, can provide key insights into areas where there might be room for improvement. Improving Picking and Packing Efficiency,NPFulfilment; Twitter: @NPFulfilmentAu, 9. Use good materials handling procedures; don't drop or throw bundles or pallet loads into place. Warehouses that are clean and well organized are ready to receive merchandise, prepare orders, load and ship containers, and keep customers happy. Use this list of 17 actionable space-saving warehouse organization tips to maximize your warehouse space, improve efficiency and decrease costs in 2019. 0 seconds of 3 minutes, 0Volume 90% 00:25 03:00 The fifth annual Safe + Sound Week kicks off August 9th! A push down stack is one in which data is pushed downward from the top of the stack. We give you clear. Bar Code Tags for Utility Pole Applications. Need help? When it comes to stacking and improving pallet density and stability, remember these 7 rules Heavy goods go first Up the edge of the pallet, but not hanging over Place boxes like you would bricks Avoid a pyramid-shaped pallet Secure it with strapping Pick the best stretch wrap for the project Plan ahead Rethink your strategy Your competitors are using every technological angle to optimize their operations to gain a competitive edge. Once the warehouse is organized, make it easy to navigate with clear labels. Minimizing the number of shipping containers used in the warehouse seems like a small step in the process to streamline your operations, though it is an important one to increase staff productivity. It also ensures you're using as much pallet space as possible. Racks are designed to be versatile and adaptable to your warehouse environment. Explored the option with stacking with . Select an asset tracking label that is proven to survive abrasive conditions. Get in Touch , Explore tamper-evident and anti-counterfeit asset tracking barcode labels. Durable asset tags connect your equipment with maintenance and inspection operations automated by your CMMS or FM software package. 36. We can provide your warehouse with conveyor belt storage racks so you can save your conveyor belts while you optimize your business space. Warehouse labels and signage should be designed to allow for a linear flow from the dock to the pick area and back to the dock. 14. Make sure your team is also on the lookout for overhanging edges that could catch on machinery or employee clothing during the shipping process. If there are any cracks or broken pieces, then your box structure will lean or fall. Need help? The 80/20 rule often used by companies as a criterion, which states that 20 percent of goods account for 80 percent of sales, falls short here, because conversely this would mean that the company fails to take into consideration 80 percent of its goods and thus the greater part of the total storage space in the optimization process. Muhammad Hairul Bin Hassan, DLSM, Effective Warehouse Storage for Shipment Efficiency, SIPMM; Twitter: @SIPMM_SG. Lumber that has to be handled manually cant be stacked more than 16 feet high. Your most popular SKUs likely change with the seasons, so re-slot your warehouse to accommodate your business model, and review the setup at least once a year. Add the natural likelihood of human error to a stressed and frazzled workforce, and the odds are good that incorrect shipments, delays, and other issues will be crossing your desk every day. A popular choice for industrial and decorative applications, a robust and malleable metal that performs well in indoor and outdoor environments, offering excellent resistance to saltwater, corrosion, tarnish, chemicals and solvents, as well as extreme temperatures. Check out labels and signs that can be installed in refrigerated or freezing warehouse environments as cold as -20F. Employees will also have to meet OSHA's forklift inspection requirements before operating a forklift. Every shelving unit is outfitted with boxes or containers that contain different kinds of materials or tools. Using available warehouse space poorly is a common problem, and it is easily resolved with custom industrial shelving systems. Alex White,How to MaximizeWarehouse Space and Efficiency,Beyond Supply Chains; Twitter: @NetworkEffectSC Its essential to know where your inventory is from the moment it enters the warehouse and barcoding is a process that will help you precisely keep track of your stock. Poorly utilized space is a common occurrence that happens in all warehouses occasionally and is non-exclusive of the inventory type or storage conditions in the warehouse. First, make sure the bottom layer of boxes is evenly spaced and level. Get in Touch , Provides details on the viability of using Metalphoto for marking and labeling system material components. In doing so, it proves to be especially efficient to reviewALLstored goods and not just concentrate on optimizingfast-moving goods. Whether its hydraulic fluid, jet fuel, gasoline or a wide variety of industrial solvents, cleaners and acids, Camcode has a variety of asset tracking label materials that will remain scannable after prolonged chemical exposure. 8. The journey to lean consists of a relentless pursuit and elimination of waste. Identify aisles within the warehouse for improve efficiency. Items should be handled manually whenever possible in order to avoid the greater risk of injury that can come with powered industrial trucks. This method is similar to brick stacking but involves turning each quadrant 90 degrees. Heavy items should be limited to storage that's between knee and shoulder height if you want to promote properly ergonomic lifting. Are the FedEx boxes in the right place? 28. Center loads on the pallet as evenly as possible. Super-Size the receiving area. Stacks can be created as a list of registers or as a linked list of registers. Do not place a ladder against a window, unlocked door, loose boxes, or anything unstable. Need help? Quite often, a part is not packaged and will need to be placed in a storage container before it is stored on the racks. This may seem like an overwhelming task, but safety management software is available to assist. For example, if your inventory is labeled by SKU (stock-keeping unit) number and labeled as such, along with the type of product and a description, then when you are searching for products, you can look according to labels, instead of guessing at what you need. Lynda Moultry Belcher,How to Organize the Storage of Inventory in a Warehouse, Houston Chronicle; Twitter: @HoustonChron, 17. When tracking heavy equipment and its components, select an asset tag that is durable enough to last (and stay affixed) for the life of the equipment/component. Need help? Large modern warehouse full of mechandise and cardboard boxes. Any stored material in bundles or bags should be stacked in blocked, interlocking rows. Next, stack the boxes in rows, alternating between horizontal and vertical rows. Browse 5,940 pallet stacking stock photos and images available, or start a new search to explore more stock photos and images. Classify inventory. All rights reserved. By combining orders into a single travel instance the time spent travelling is greatly reduced. Much like manual stacking, it is critical forklift operators are properly trained. 10. Eliminate traffic barriers. The feet of a ladder should be a distance from the wall that equals one-fourth of its length. All boxes in a certain warehouse were arranged in stacks of 12 boxes each, with no boxes left over. If the warehouse is equipped with data collection, ensure there are enough stations and that they are positioned to make it easy to perform transaction entries. Get in Touch , Standard asset labels dont surive extended outdoor exposure. Divideyour facility by zones based on the pick type. This will help prevent the pallet from becoming unstable. Need help? Construction, farming and mining equipment can see a lot of abuse. Camcode asset tags are designed for permanent attachment a wide variety of government fixed-asset inventory items such as office equipment to outdoor street signs. This means that a replacement valve for a pump can be placed in the same size container as a few yards of PVC piping. Floor Stacking - pallets are stacked on the floor in rows. For example, the inventory may arrive in the receiving area of the warehouse, so describe how the inventory goes from receiving, who is responsible for logging the inventory into your inventory tracking software system and then how the inventory is placed on the storage shelves. Kristie Lorette,How toSet Up Inventory in a Warehouse,Houston Chronicle; Twitter: @HoustonChron If you are stacking lumber manually, it must not be stacked more than 16 feet high. Blog Home , Companies acquire physical assets as their business grows, and they need to manage them effectively. Set up your program correctly the first time with properly designed tags that last in your conditions and integrate properly with your software application(s). 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